Tips To Maintain Ausco Braking Systems in Harsh Conditions

A blue industrial vehicle driving through a large puddle of muddy water and creating a large splash underneath the tires.

When navigating tough environments at mining sites with uneven terrain and severe weather, your braking systems can wear down and require extensive maintenance to make the vehicle operable again. Neglecting proper care and maintenance of these systems can lead to equipment failure, safety hazards, and costly repairs, so make sure your braking systems remain reliable and effective. Extend the life of your equipment by learning these tips to maintain Ausco braking systems in harsh conditions.

Watch for Early Warning Signs of Brake Wear

Identifying brake issues early can prevent equipment failures and accidents in the field. Ausco-brand braking systems are durable components, but consistent use in rugged terrains can still cause wear over time. Paying attention to small changes in performance will help you act before larger problems arise.

Reduced Stopping Power

The first indication of a degrading brake system is reduced stopping power during operation. If your machinery requires longer distances to come to a halt, this may mean your system has worn out brake pads, rotors, or both. Ignoring these signs could lead to compromised safety during operations on steep or uneven ground, so address these concerns before sending staff to use these vehicles.

Unusual Noises

Squealing, grinding, or clunking noises coming from the brake system often indicate damaged or worn brake pads. If you hear these sounds, take immediate action to prevent damage to vital braking components such as rotors and calipers.

Brake Pedal Resistance

Changes in brake pedal resistance, such as a spongy or overly stiff feel, may point to brake fluid contamination or air in the hydraulic lines. Promptly addressing these issues maintains sufficient hydraulic pressure in the brake system for optimal performance.

Follow a Routine Inspection Schedule

An overhead view of a yellow bulldozer with four large wheels digging through piles of sand and gravel.

Even when the vehicle shows few signs of damage, routine inspections protect against major braking system failures. By proactively checking each component, you can catch and address potential problems before they escalate.

Visual Check of Brake Components

Include a visual inspection of brake pads, discs, rotors, and lines in your weekly maintenance schedule. Look for physical signs of damage, such as cracks, thinning, or excessive wear. This habit allows you and other operators to stay ahead of any performance deficits caused by worn components.

Hydraulic Line Inspections

Before operating the vehicle, inspect hydraulic brake lines for leaks or bulges and check that the connections are secure. Heat, vibration, and challenging terrain can weaken or damage hydraulic lines over time, which leads to reduced braking efficiency if unnoticed. After navigating through tough terrain or at the end of a hot day, look out for any signs of disrepair, and take note of any changes in the system.

Measure Brake Pad Thickness

Using a brake pad gauge, measure the thickness of your brake pads regularly. For Ausco braking systems operating in extreme conditions, this measurement should fall within manufacturer-recommended ranges. Consistently replace pads that fall below the minimum threshold to protect your vehicles from damage.

Protect Against Harsh Conditions

Ausco brake systems handle rigorous environments, but extra precautions can boost their longevity. Protecting your equipment from environmental challenges maximizes output and minimizes downtime.

Shield Against Moisture and Corrosion

Mud, rain, and snow can introduce excess moisture into your braking system. These elements will increase the risk of corrosion and damage to both exterior and interior components. Applying anticorrosion treatments to exposed metal components reduces the likelihood of rust buildup and extends your system’s operational life.

Prevent Overheating

Frequent braking on steep or uneven terrain may cause your brakes to overheat, leading to warped rotors or diminished performance. Allow brakes to cool by avoiding prolonged braking and using lower gears for descents when possible.

Use Quality Brake Fluids

As a maintenance solution for your braking systems, high-quality, heat-resistant brake fluids engineered for heavy machinery improve heat dissipation and provide consistent performance under extreme loads. Verify that fluids meet Ausco’s specifications for optimal compatibility and durability.

Optimize Brake System Performance

To achieve peak performance, all components of your braking system must work harmoniously. Fine-tuning these elements improves efficiency and responsiveness during operations. Learn more about the functions of each component to effectively maintain Ausco braking systems in harsh conditions.

Align Brake Components Properly

Misaligned components can lead to uneven contact between surfaces and premature wear. Align all parts, including the calipers and rotors, during routine inspections or servicing procedures.

Lubricate Functional Elements

For smooth operation, apply manufacturer-approved lubricants to all moving parts such as caliper slides and pivot points. Adequate lubrication prevents friction and helps maintain consistent and reliable performance for extended periods.

Test Adjustments Regularly

After any adjustment or repair, thoroughly test your brake system on a controlled course. This gives you the opportunity to make additional adjustments before leaving the service shop. Conduct rigorous braking trials to confirm optimal stopping power and vehicle control.

Prioritize Genuine Ausco Replacement Parts

Using superior-quality replacement parts maintains performance and ensures compliance with Ausco’s safety standards. For the best results, rely on trusted distributors such as Bull Powertrain for your replacements.

OEM Parts for Reliability

Many Ausco systems use original equipment manufacturer (OEM) parts designed to provide high-quality performance for off-highway vehicles. They deliver longevity and a more compatible fit compared to alternatives. This reduces risks associated with ill-fitting or substandard components, so invest in these parts during your repairs for the best results.

Warranty Compliance

Using genuine parts also helps preserve manufacturer warranties, even after years of use. This gives mining companies additional financial protection against major repairs or replacements. Schedule maintenance with a specialist that offers these warranties, and document all your replacement parts for claims if necessary.

Extend Longevity With Preventative Maintenance

An orange mining truck parked outside on a dirt mound with large clouds partly covering the blue sky overhead.

Preventative maintenance addresses potential issues before they lead to severe repairs. This reduces the likelihood of unexpected downtime and saves you money and resources.

Schedule Maintenance in Advance

Collaborate with trained technicians to create a preventative maintenance plan tailored to your usage patterns and environmental challenges. Regular servicing reduces equipment wear and identifies vulnerabilities early.

Implement Operator Training

Train all operators to handle braking systems properly in demanding conditions to prevent user error in the field. Proper usage decreases strain on the system and extends the lifespan of braking system components.

Monitor Performance Data

Invest in modern monitoring tools that track brake temperature, wear levels, and hydraulic line performance in real time. Digital monitoring provides valuable insights for predictive maintenance planning.

Even with consistent maintenance on your braking system, these parts can wear down and require replacements over time. To get the proper service for your hard rock mining vehicles, partner with Ausco brake distributors such as Bull Powertrain. With help from our specialists, your vehicles will handle rough terrain and hazardous conditions effectively.